Fill – innovative casting system

The Innovative Casting System - Dynamic, Precise, Reproducible - The innovative ROBOCAST V casting system is used for low-oxide collection, manipulation and metering of molten aluminum. Its key success criteria are dynamics, precision, and reproducibility.

Source: Fill GmbH

The decisive factors for achieving constant casting quality are consistent, reproducible casting parameters. With the new casting system, Fill guarantees its customers maximum casting quality and a simultaneous reduction in the amount of return scrap material.

The principle

The ROBOCAST V is used for low-oxide picking up, manipulation and dosing of molten aluminum. In order to achieve a constant casting quality, consistent and reproducible casting parameters are the decisive factors. With the new casting system, Fill guarantees its customers maximum casting quality while at the same time saving recycled material.

 With the ROBOCAST V, the mold is filled dynamically with the melt, with dispensing volumes of 0.5 to 2.5 kg/sec. Depending on the mold requirements, the delivery rate can be varied and adapted during the metering process. The dispensing process can be parameterized in such a way that the mold is always filled under the bath after casting. After casting, residual melt is handled in a protective gas atmosphere in order to avoid oxide formation in the

system.

The CYBERNETICS PRODUCE software tool integrated in the casting system offers an optimal solution for the seamless recording and storage of relevant process parameters that are required for efficient and reliable component tracking.

Source: Fill GmbH