As the innovation leader for machines and systems in the field of aluminum and iron casting, Fill composes the best solutions internationally. In doing so, Fill supports all your production processes - from core production, through casting, right up to the finished product.
The Fill Team is distinguished by many years of experience and technical proficiency. We take overall responsibility for even the most complex automation processes. As a customer, this assures you a decisive competitive advantage.
Impressive figures prove the competence of Fill: 25 million cylinder heads, 400 million chassis parts and 12 million cylinder crankcases are produced annually on Fill systems.
As the innovation leader for machines and systems in the field of aluminum as well as iron and steel casting, Fill composes the best solutions internationally. In doing so, Fill supports all your production processes – from CORE PRODUCTION, through CASTING, right up to the FINISHED PRODUCT.
CORE PACKAGE GRIPPERS
Precisely manufactured cores are the foundation for high quality cast components. Fill is able to draw on a long history of experience and the corresponding expertise in specialist machine engineering. Using automated deburring, bonding, and assembly techniques, we facilitate your highly flexible core production
Fill is able to draw many years of experience in gravity and tilt casting. In order to ensure precise production processes and the highest quality, the perfect interplay of die movement and filling process form the focus for our concepts.
LOW PRESSURE CASTING MACHINES
COUNTER PRESSURE CASTING MACHINES
FURNACE SHUTTLE SYSTEMS
Fill's low pressure casting machines for the production of high-quality aluminum castings pile on the pressure. Low-turbulence casting with the highest levels of productivity is a feature of our innovative casting systems. The state-of-the- art casting controller guarantees exceedingly simple operation.
Along with higher quality, the higher level of automation,and an optimized cycle time, a considerably better material yield is achieved with the counter pressure method than with conventional die-casting
COOLING CONVEYOR SYSTEMS
IMMERSION COOLING TANKS
Fill cooling systems represent a largely product-independent and highly flexible connection between the casting process and subsequent machining operations. They guarantee a controlled cooling process and hence the highest possible cast component quality, both for aluminum and for iron and steel casting.
As the world leader in decoring technology for aluminium as well as iron and steel casting, Fill's expertise in this field is extensive. Fill decoring machines and hammers are THE recognized industry standard for the most demanding requirements and the toughest decoring tasks. They unite maximum performance, payloads and flexibility – worldwide.
Fill opens new dimensions in premachining technology with innovative machines and systems for aluminum as well as iron and steel casting. The highest achievable tool service life, quality and precision are the norm for Fill's revolutionary systems.
Wherever standard machines reach their limits, where exacting requirements can only be satisfied with tailor-made systems, this is where Fill is your partner
UNDERWATER LEAK TESTING
CORE BREAK MONITORING
ULTRASONIC TEST CELL
Fill offers you implementation of the widest variety of testing systems – whether integrated into the process or stand-alone. Precision demands continuity – we accompany you from the beginning to the end of your production process.
Our strength lies in the identification and practical application of synergies from diverse branches of production. We are equally as successful in implementing our expertise gained in aluminum casting in the field of iron and steel casting. Fill develops machines and systems tailored specifically to the most demanding requirements in the machining of iron and steel castings. Fully automatic systems perform all the necessary operations, such as COOLING, DECORING, GRINDING, PUNCHING, SAWING, DEBURRING, CLEANING, and TESTING.
In its role as general contractor, Fill assumes responsiblity for your production engineering - from core logistics over casting to the machined and tested finshed part.
In an environment where rapid response to the market and high quality standards are required, the FILL CYBERNETICS smart factory solution provides the decisive competitive advantage. FILL CYBERNETICS connects to all the machines in your factory and enhances them with INTELLIGENT ALGORITHMS that increase both the profitability and the quality of your production. SMART PROCESS CONTROL to optimize component flows and line capacity utilization is as much a potential application as the PREDICTION OF MAINTENANCE WORK to avoid unplanned downtimes. In parallel, production and process data is collected and recorded. This guarantees seamless component traceability. Platform-independent dashboards designed to customer specifications provide an optimum overview and enable DETAILED ANALYSIS of your production and machines. This guarantees high availability and increases your productivity.
Flexible solutions, higher efficiency and the rapid development of digital transformation present major challenges in the planning and design of automated systems and production lines. PROCESS ENGINEERING & SIMULATION offers transparency and efficiency with a focus on validation, optimization and visualization. Innovative 3D SIMULATIONS and VIRTUAL REALITY APPLICATIONS increase the planning security and provide support for the digital factory planning.